As AI systems increasingly control life-and-death decisions—from autonomous vehicles to medical diagnostics to financial markets—a critical vulnerability threatens to undermine their promise: these systems consistently fail on the rare edge cases that cause catastrophic outcomes.

VectorCertain LLC today announced the commercial availability of its Micro-Recursive Model with Cascading Fusion System (MRM-CFS), a breakthrough architecture that fundamentally changes what is possible in AI safety for mission-critical applications. By deploying ensembles of ultra-compact models—as small as 71 bytes each—VectorCertain enables safety coverage in the statistical tails where rare but catastrophic events occur, and where traditional AI systems consistently fail.

"This is a transistor moment for AI safety," said Joseph Conroy, Founder and CEO of VectorCertain. "Just as transistors made everything better by being small, fast, low-power, and stackable—MRM-CFS enables a new paradigm for mission-critical AI. We're not improving existing AI architectures. We're enabling entirely new ones."

Traditional AI systems perform well on common scenarios that dominate training data. But mission-critical applications don't fail on common scenarios. They fail on edge cases: the pedestrian stepping into traffic at dusk, the flash crash triggered by cascading liquidations, the zero-day exploit that bypasses known signatures.

This limitation was articulated by Ilya Sutskever, co-founder of OpenAI:

"All the pre-trained models are pretty much the same because they pre-train on the same data. The errors are highly correlated." — Ilya Sutskever (2025)

VectorCertain's analysis quantifies this: commercial AI ensembles exhibit cross-correlation exceeding 81%, meaning they fail on the same edge cases simultaneously. High agreement among correlated models creates an illusion of consensus while providing minimal safety coverage where it matters most.

When five models agree and they're all drawing from similar training data, you don't have five independent opinions—you have one opinion expressed five times," said Conroy. "That's not safety. That's a false consensus that collapses precisely when you need it most.

VectorCertain's MRM-CFS architecture solves this through four interconnected innovations:

1. Micro-Recursive Models (71 Bytes) — Each model is purpose-built to detect a specific category of tail event with extreme precision. At 71 bytes, MRMs are over 1 billion times smaller than GPT-4—yet achieve >99% accuracy on their target event categories.

2. Overlapping Sensor Fusion — For multi-sensor systems, MRM ensembles use overlapping fusion patterns where adjacent sensor clusters are cross-matched, ensuring no single sensor failure creates a blind spot in safety coverage.

3. Two-Stage Classification Pipeline — A Classifier stage detects whether a tail event is occurring; a Quantifier stage determines severity. Disagreement between stages triggers governance escalation.

4. Cascading Fusion System — Aggregates ensemble outputs using weighted consensus that preserves minority opinions. When models disagree, the system escalates uncertainty to governance layers rather than simply voting.

VectorCertain has validated its architecture on multi-camera perception systems representative of advanced driver assistance and autonomous vehicle applications. The system processes inputs from 8 cameras with overlapping fields of view, detecting 6 tail event categories including pedestrian incursion, lane departure, and obstacle avoidance. The complete 256-model ensemble fits in approximately 20 KB of memory, achieves inference latency under 1 millisecond per frame, and delivers >99.2% accuracy on tail events in unseen test data—with only 0.2% accuracy loss from full-precision to INT8 quantization.

The ensemble scales linearly with event categories," Conroy noted. "If you need to detect 12 tail events instead of 6, you deploy 512 models. The architecture is infinitely composable—exactly like transistors.

A critical advantage of MRM-CFS is deployment on hardware that cannot run modern deep learning models. Millions of embedded systems—automotive ECUs, medical devices, industrial controllers, financial trading systems—operate on 8-bit and 16-bit processors with kilobytes of available memory. These systems are excluded from AI safety advances that require gigabytes of RAM and GPU acceleration.

VectorCertain's 71-byte models change this equation entirely. Traditional AI cannot run on 8-bit processors, cannot fit in 16 KB RAM, cannot operate without GPUs, and often fails to meet sub-10ms latency requirements. MRM-CFS delivers full 256-model ensemble deployment across all these constraints—achieving sub-millisecond latency with negligible power and thermal overhead.

"There are legacy compute platforms deployed today that represent hundreds of billions of dollars in installed base value," Conroy said. "These systems need AI safety capabilities but cannot be upgraded to run conventional models. MRM-CFS is the only architecture that can meet them where they are—and potentially unlock that value without hardware replacement.""

The transistor comparison extends beyond metaphor. VectorCertain is developing hardware integration that will redefine AI safety at the silicon level:

Phase 1: Processor Integration — Software deployment on existing AI accelerators.

Phase 2: Chipset Integration — MRM weights embedded directly into L-cache or FPGA routing tables for near-zero latency.

Phase 3: Smart Gate Architecture — MRM functionality replacing traditional transistor logic at the gate level. Unlike passive transistors that switch based on voltage, VectorCertain's "Smart Gate" actively classifies inputs and reconfigures downstream circuitry—creating intelligent gating functions in silicon.

When your model fits in 71 bytes, you can bake it directly into routing tables," Conroy explained. "The transistor was passive. The Smart Gate is active. That's the paradigm shift.

This approach builds on proven foundations. VectorCertain's technical team includes experience from Envatec's ENVAIR2000 toxic gas analyzer (1996), which used a similar two-stage classification-quantification architecture with FPGA control and programmable gain amplifiers to achieve parts-per-trillion detection limits—including the industry's first electrochemical discrimination between Cl₂ and ClO₂.

What we demonstrated in 1996 with electrochemical sensors—classification that reconfigures hardware before quantification—we're now bringing to AI safety at the silicon level," Conroy said. "The transistor was passive. The Smart Gate is active. That's the paradigm shift.

The micro-footprint architecture enables another breakthrough: mathematically provable fault tolerance.

Real sensors fail—cameras fog over, radar gets blocked, lidar accumulates ice. Traditional systems face an impossible choice: simple redundancy creates blind spots when sensors fail, while full replication exceeds embedded memory constraints.

VectorCertain's combinatorial architecture resolves this. Where conventional frameworks require 640 KB for a 256-model ensemble, MRM-CFS deploys the same capability in 20 KB—a 32× memory advantage that enables every sensor to participate in multiple overlapping classifier groups.

The result: when any sensor fails, remaining clusters maintain coverage. Confidence degrades gracefully rather than failing catastrophically.

"We can mathematically prove there are no blind spots after single sensor failure," Conroy said. "That's the difference between hoping your system is safe and knowing it meets certification requirements."

VectorCertain's launch coincides with unprecedented regulatory pressure:

• Automotive: NHTSA's AV STEP Program establishes the first federal certification pathway requiring safety case documentation. ISO 26262 ASIL-D demands 99%+ fault coverage.

• Financial Services: SEC penalties for AI compliance failures exceeded $2 billion since 2021.

• Healthcare: FDA has authorized over 1,250 AI-enabled medical devices under frameworks requiring audit trails.

• Energy: NERC standards carry penalties up to $1.25 million per day for AI affecting grid operations.

VectorCertain's Safety & Governance System provides the audit trails and human oversight mechanisms these regulations require.

While autonomous vehicles represent a visible application, MRM-CFS applies wherever AI decisions carry high-consequence outcomes:

• Medical Diagnostics: Detecting rare conditions in imaging where training data is inherently sparse

• Financial Trading: Identifying flash crash precursors and market manipulation patterns

• Cybersecurity: Recognizing zero-day exploits and novel ransomware variants

• Industrial Safety: Predicting equipment failures before catastrophic events

• Aviation: Verifying flight control decisions in edge-case scenarios

• Energy Grid: Detecting cascade failure patterns in real-time

• Pharmaceutical Manufacturing: Ensuring batch quality in edge conditions

• Surgical Robotics: Validating control decisions in unexpected anatomical situations

"We've identified over 47 distinct application domains where MRM-CFS provides unique value," Conroy said. "The combined addressable market exceeds $500 billion by 2030. And that's before considering the installed base of legacy systems that can finally participate in AI safety advances."

The comparison to transistors is not hyperbole. The parallels are striking across every dimension. Where transistors shrank from vacuum tubes to microscopic scale, MRM shrinks from billions of parameters to 71 bytes. Where transistors dropped power consumption from watts to milliwatts, MRM drops from GPU kilowatts to microwatts. Where transistors accelerated switching from milliseconds to nanoseconds, MRM achieves sub-millisecond inference versus seconds for large language models.

Where transistors enabled composability into billions of circuits, MRM enables ensembles of 256+ models with lateral and longitudinal fusion. Where transistors evolved from discrete components to integrated circuits, MRM is evolving from software to chipset integration to Smart Gate silicon. And where transistors enabled fault tolerance through redundant circuits, MRM enables combinatorial redundancy with mathematically provable no-blind-spot guarantees.

"Transistors didn't just make radios smaller," Conroy reflected. "They made computers possible, then personal computers, then smartphones, then everything. MRM-CFS isn't just making AI safer—it's making AI safety possible in applications where it was previously impossible. And with our Smart Gate roadmap, we're not just deploying on silicon—we're becoming the silicon. That's the paradigm shift."

VectorCertain estimates $1.777 trillion in losses could have been prevented over 25 years if MRM-CFS had been available—across trading losses, autonomous vehicle incidents, medical errors, and cybersecurity breaches where tail events defeated conventional AI.

Joseph Conroy brings more than 30 years of experience in AI system development and commercialization:

• Envatec (1996-2000): Founded AI company serving Boeing (turbine blade optimization), manufacturing, and bio-science industries; developed ENVAIR2000 toxic gas analyzer using two-stage classification-quantification fusion architecture with FPGA control

• EnvaPower (2001-2008): Founded AI solutions company; developed NE-ISO load forecasting achieving 51% error reduction across 14 million customers; successful eight-figure exit

• EPA PEMS Pilot Program: Technical resource for EPA's national pilot validating Predictive Emissions Monitoring—now codified as accepted federal compliance methodology

• Author: The AI Agent Crisis: How To Avoid The Current 70% Failure Rate & Achieve 90% Success (2025) — A research-based framework grounded in Carnegie Mellon research demonstrating how integrated AI systems achieve 97% communication success and 702% ROI, addressing the same failure modes that MRM-CFS solves at the architecture level

VectorCertain's MRM-CFS architecture is available for enterprise licensing. Visit www.vectorcertain.com and join the waitlist.

VectorCertain LLC is a Delaware corporation headquartered in Maine, ensuring AI systems achieve mathematical certainty in mission-critical environments. Visit www.vectorcertain.com.

Media Contact: Joseph Conroy, Founder & CEO | www.vectorcertain.com

Forward-looking statements. Technical specifications reflect validated prototype performance.

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