Curated News
By: NewsRamp Editorial Staff
October 30, 2025

Ace Green Recycling Pioneers Zero-Emission Battery Recycling Technology

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TLDR

  • Ace Green Recycling's proprietary zero-emission technology creates a competitive edge by enabling localized circular supply chains and reducing dependency on imported battery materials.
  • Ace Green Recycling uses modular, electrified processes like GREENLEAD and LithiumFirst that operate at room temperature without smelting to recover high-purity battery materials with zero emissions.
  • Ace Green Recycling advances global sustainability by creating zero-emission battery recycling that eliminates toxic waste and builds ethical, circular supply chains for critical minerals.
  • Ace Green Recycling can recover up to 99% pure lead and 80% pure lithium from batteries using room-temperature processes that completely eliminate smelting pollution.

Impact - Why it Matters

This development matters because it addresses critical environmental and supply chain challenges in the rapidly growing battery industry. As electric vehicle adoption accelerates and renewable energy storage expands, the world faces a looming battery waste crisis and supply chain vulnerabilities for critical minerals. Ace's zero-emission recycling technology directly tackles the environmental hazards of traditional battery recycling, which often involves toxic emissions and unsafe working conditions. By creating localized circular supply chains, the company reduces dependence on mining and international material imports, enhancing supply security while cutting transportation emissions. Their ability to efficiently recycle both lead-acid and emerging lithium-ion chemistries positions them to handle the coming wave of end-of-life batteries from the clean energy transition, ensuring valuable materials like lithium, cobalt, and lead stay in productive use rather than ending up in landfills or being processed through environmentally harmful methods.

Summary

Ace Green Recycling, led by CEO and Co-Founder Nishchay Chadha, is revolutionizing the battery recycling industry with its sustainable, zero-emission technologies. The U.S.-based company has developed proprietary processes for recycling both lead-acid and lithium-ion batteries, including lithium iron phosphate (LFP) and nickel-manganese-cobalt (NMC) chemistries. What sets Ace apart is its fully electrified operations that produce zero Scope 1 carbon emissions, zero toxic water discharge, and zero solid waste. The company's modular, scalable design allows for deployment across different geographies, enabling localized circular supply chains that strengthen domestic resource security while significantly reducing environmental impact.

The company operates two core technology platforms: GREENLEAD® for lead-acid battery recycling and LithiumFirst for lithium-ion battery processing. GREENLEAD® replaces traditional smelting—one of the most polluting industrial processes—with a cleaner hydrometallurgical approach that recovers up to 99% of battery-grade lead with exceptional purity. LithiumFirst can recover up to 80% of lithium at high purity from LFP batteries, positioning Ace advantageously as LFP batteries are projected to become the dominant chemistry by 2030. Both processes operate at room temperature without smelting, using modular systems that scale faster and more cost-effectively than traditional recycling plants. The innovative Grid Metallics Processing System (GMPS) further enhances their lead-acid recycling by separating and processing components without smelting furnaces.

Ace Green Recycling is expanding globally with strategic developments including a flagship Texas facility scheduled to begin operations in 2026, which will process both battery types and serve as a model for North American expansion. The company has secured significant partnerships, including an exclusive global recycling partnership with Spiro, Africa's largest electric vehicle company, and a long-term offtake agreement with Glencore for materials from their Texas operations. Chadha's vision, shaped by nearly two decades in metals and recycling, was inspired by witnessing unsafe practices in the industry and driven by the goal to prove that recycling can be both profitable and sustainable. The company is currently deploying its licensing model across multiple countries including Armenia, Thailand, and India, demonstrating that industrial recycling can operate safely and sustainably without toxic emissions.

Source Statement

This curated news summary relied on content disributed by citybiz. Read the original source here, Ace Green Recycling Pioneers Zero-Emission Battery Recycling Technology

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